A new spin for soft micro-actuators

10 September 2018

share this:

Credit: Wyss Institute Harvard

By Benjamin Boettner

Manipulating delicate tissues such as blood vessels during difficult surgeries, or gripping fragile organisms in the deep sea presents a challenge to surgeons and researchers alike. Roboticists have made inroads into this problem by developing soft actuators on the microscale that are made of elastic materials and, through the expansion or contraction of embedded active components, can change their shapes to gently handle objects without damaging them. However, the specific designs and materials used for their fabrication so far still limit their range of motion and the strength they can exert at scales on which surgeons and researchers would like to use them.

“The fabrication of soft micro-actuators is currently facing two main limitations: the reinforcement layers that direct bending often increase the overall size of the device,” explained Nina Sinatra, a Graduate Student working with Wyss Institute Core Faculty members Robert Wood, Ph.D., and Kevin Kit Parker, Ph.D., at Harvard’s Wyss Institute for Biologically Inspired Engineering and the Harvard Paulson School of Engineering and Applied Sciences (SEAS). “Also, bending micro-actuators in different ways, such as with twisting motions, thus far required that the geometry of the actuator had to be re-designed.”

Now, researchers led by Wood and Parker at the Wyss Institute and SEAS, including Sinatra, have joined their forces to create a new type of soft micro-actuator that can be fabricated using simple shapes and geometries, to exhibit greater toughness and different bend or bend-twist motions. As reported in the Journal of Micromechanics and Microengineering, the team for the first time achieved this feat by combining two very different fabrication approaches and materials with complementary functions.

This video explains how two fabrication techniques, soft lithography and rotary jet spinning of nanofibers, are combined to create a new type of micro-actuator for the manipulation of small fragile objects in challenging environments. Credit: Wyss Institute at Harvard University

“At the start of the project, we hypothesized that we could extend the toughness and bending capabilities of soft micro-actuators simply by reinforcing them with a thin layer of a nanofiber network,” said Sinatra, the study’s first author.

To test this idea, the team first used soft lithography to fabricate the micro-actuator’s elastic component as a thin, elongated shape with a rectangular cross-section. The flexible polymer polydimethylsiloxane (PDMS) was used for this component because of its elastic and chemical properties and compatibility with many biomedical and industrial applications. Soft lithography is a layered fabrication technique that is widely deployed to create diverse micro-scale structures from soft elastomeric materials with the help of stamps, molds, or masks. Choosing to manufacture the micro-actuator layer-by-layer also allowed them to embed a hollow channel along one side, which, in the finished design, can be pressurized with air or liquid to trigger the micro-actuator’s motions.

For the micro-actuator’s nanofiber component, the team took advantage of a rotary jet spinning (RJS) technique previously developed by Parker’s group to create nanofibers from biological materials in an ongoing effort to manufacture regenerating heart valves for patients in need. In RJS, a rotating nozzle extrudes a solution of proteins or polymers that solidify as thin nanofibers; to fabricate nanofabrics for soft micro-actuators, the team used solutions of strong and stretchable synthetic polymers such as nylon and polyurethane. They collected the extruded nanofibers in aligned sheets and bonded laser-cut sections of the sheets to the side opposite of the channel in the soft PDMS component. As the channel is pressurized, the nanofabric will reinforce one side of the actuator and preferentially induce bending toward this direction. This step completed the final composite micro-actuator.

With one end of the actuator free and the other end fixed to a pressure source, the team found their original hypothesis confirmed: the composite soft micro-actuators were 2.3 times tougher than control micro-actuators made of PDMS alone and capable of withstanding pressures almost 26% higher. “By varying the nanofiber orientation and incising angled patterns into nanofiber sheets, we could program bend-twist motions into the soft micro-actuators, which widens our design space and the usability of these micro-devices significantly,” said Sinatra. The resulting micro-actuators are the slimmest soft pneumatic devices to achieve a more complex bending-twisting motion, which point to the potential for unprecedented delicate manipulation on the microscale.

“This new prototype of nanofiber-enforced soft micro-actuators is a compelling starting point for real-world applications that, interfacing this new actuator design with other tools, can facilitate micromanipulation of various fragile objects in challenging environments,” said Wood, who also is the Charles River Professor of Engineering and Applied Sciences at SEAS.

Wyss Institute uses Nature's design principles to develop bioinspired materials and devices that will transform medicine and create a more sustainable world.
Wyss Institute uses Nature's design principles to develop bioinspired materials and devices that will transform medicine and create a more sustainable world.

Related posts :




Robotics Grasping and Manipulation Competition Spotlight, with Yu Sun

Yu Sun, previous chair of the Robotics Grasping and Manipulation Competition, speaks on the value that this competition brought to the robotics community.
21 May 2022, by



Early Days of ICRA Competitions, with Bill Smart

Bill Smart, one fo the early ICRA Competition Chairs, dives into the high-level decisions involved with creating a meaningful competition.
21 May 2022, by

New imaging method makes tiny robots visible in the body

Microrobots have the potential to revolutionize medicine. Researchers at the Max Planck ETH Centre for Learning Systems have now developed an imaging technique that for the first time recognises cell-​sized microrobots individually and at high resolution in a living organism.
20 May 2022, by

A draft open standard for an Ethical Black Box

Within the RoboTIPS project, we have developed and tested several model of Ethical Black Boxes, including one for an e-puck robot, and another for the MIRO robot.
19 May 2022, by

Unable to attend #ICRA2022 for accessibility issues? Or just curious to see robots?

There are many things that can make it difficult to attend an in person conference in the United States and so the ICRA Organizing Committee, the IEEE Robotics and Automation Society and OhmniLabs would like to help you attend ICRA virtually.
17 May 2022, by



Duckietown Competition Spotlight, with Dr Liam Paull

Dr. Liam Paull, cofounder of the Duckietown competition talks about the only robotics competition where Rubber Duckies are the passengers on an autonomous driving track.
17 May 2022, by

©2021 - ROBOTS Association


©2021 - ROBOTS Association